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Until the mid 19th century most boats were of all
natural materials; primarily wood. Many boats had been built with iron or
steel frames but still planked in wood. In 1855 ferro-cement boat
construction was patented by yothe French. They called it Ferciment. This
is a system by which a steel or iron wire framework is built in the shape
of a boat's hull and covered (troweled) over with cement. Reinforced with
bulkheads and other internal structure it is strong but heavy, easily
repaired, and, if sealed properly, will not leak or corrode. These
materials and methods were copied all over the world, and have faded in
and out of popularity to the present. As the forests of Britain and Europe
continued to be over-harvested to supply the keels of larger wooden boats,
and the Bessemer Process (patented in 1855) cheapened the cost of steel,
steel ships and boats began to be more common. By the 1930s boats built of
all steel from frames to plating were seen replacing wooden boats in many
industrial uses, even the fishing fleets. Private recreational boats in
steel are uncommon. In the mid 20th century aluminum gained popularity.
Though much more expensive than steel, there are now aluminum alloys
available that will not corrode in salt water, and an aluminum boat built
to similar load carrying standards could be built lighter than steel.
Nonetheless, boats are generally built in such a manner as to keep water
from invading the hull, which would cause the boats to sink.
Cold molding is similar to FRP in as much as it involves the use of epoxy
or polyester resins, but the structural component is wood instead of
fiberglass. In cold molding very thin strips of wood are laid over a form
or mold in layers. This layer is then coated with resin and another
directionally alternating layer is laid on top. In some processes the
subsequent layers are stapled or otherwise mechanically fastened to the
previous layers, but in other processes the layers are weighted or even
vacuum bagged to hold layers together while the resin sets. Layers are
built up thus to create the required thickness of hull. Glass-reinforced plastic (GRP), is
a composite material or fiber-reinforced plastic made of a plastic
reinforced by fine fibers made of glass. Like graphite-reinforced plastic,
the composite material is commonly referred to by the name of its
reinforcing fibers (fiberglass). The plastic is thermosetting, most often
polyester or vinylester, but other plastics, like epoxy (GRE), are also
used. The glass is mostly in the form of chopped strand mat (CSM), but
woven fabrics are also used.
The component-making process involves building up a component on the fiberglass mold. The mold is a negative image of the component to be made, so the fiberglass will be applied inside the mold, rather than around it. As in the mold-making process, release agent is first applied to the mold. Colored gelcoat is then applied. Layers of fiberglass are then applied, using the same procedure as before. Once completed and cured, the component is separated from the mold using wedges.
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© 2008 HM Electromech @ apinfoway
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